{"id":686,"date":"2020-03-03T10:34:16","date_gmt":"2020-03-03T09:34:16","guid":{"rendered":"https:\/\/nanoe.com\/procede-de-fabrication\/"},"modified":"2020-05-06T17:50:05","modified_gmt":"2020-05-06T15:50:05","slug":"method-of-fabrication","status":"publish","type":"page","link":"https:\/\/nanoe.com\/en\/method-of-fabrication\/","title":{"rendered":"Method of fabrication"},"content":{"rendered":"","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"acf":{"components":[{"acf_fc_layout":"hero","hero_background":282,"hero_title":"Method of fabrication"},{"acf_fc_layout":"wysiwyg","wysiwyg":"<h4>With over 10 years of experience,our method of fabrication has been studied to give our clients high quality powders that will help them obtain ceramic part with a very fine microstructure and good homogeneity in the case of mixed ceramics. In order to insure the quality of our powders, multiples quality control test are exacted all throughout the whole production process.<\/h4>\n","display_one":false,"colonne":"10"},{"acf_fc_layout":"timeline","timeline":[{"timeline_title":"Step 1 : Chemical synthesis","description":"<p><span style=\"font-weight: 400;\">Nanoe makes its raw materials by chemical synthesis. Our quality control begins with the purity test of our materials.<\/span><\/p>\n","image":{"ID":203,"id":203,"title":"Synth\u00e8se chimique","filename":"Synth\u00e8se-chimique-scaled.jpg","filesize":189485,"url":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Synth\u00e8se-chimique-scaled.jpg","link":"https:\/\/nanoe.com\/en\/procede-de-fabrication\/synthese-chimique\/","alt":"","author":"1","description":"","caption":"widescreen picture, scientist in blue lab suit and gas mask working with control panel, look at steel tank, check readings","name":"synthese-chimique","status":"inherit","uploaded_to":99,"date":"2020-03-12 16:41:41","modified":"2020-03-12 16:41:41","menu_order":0,"mime_type":"image\/jpeg","type":"image","subtype":"jpeg","icon":"https:\/\/nanoe.com\/wp-includes\/images\/media\/default.png","width":2560,"height":731,"sizes":{"thumbnail":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Synth\u00e8se-chimique-150x150.jpg","thumbnail-width":150,"thumbnail-height":150,"medium":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Synth\u00e8se-chimique-300x86.jpg","medium-width":300,"medium-height":86,"medium_large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Synth\u00e8se-chimique-768x219.jpg","medium_large-width":768,"medium_large-height":219,"large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Synth\u00e8se-chimique-1024x292.jpg","large-width":1024,"large-height":292,"1536x1536":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Synth\u00e8se-chimique-1536x438.jpg","1536x1536-width":1536,"1536x1536-height":438,"2048x2048":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Synth\u00e8se-chimique-2048x585.jpg","2048x2048-width":2048,"2048x2048-height":585,"wide":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Synth\u00e8se-chimique-1920x548.jpg","wide-width":1920,"wide-height":548,"hero":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Synth\u00e8se-chimique-1444x412.jpg","hero-width":1444,"hero-height":412}}},{"timeline_title":"Step 2 : Calcination","description":"<p><span style=\"font-weight: 400;\">During this step, we operate a heat treatment on our synthesized powders to obtain oxydes.<\/span><\/p>\n","image":{"ID":283,"id":283,"title":"proc\u00e9d\u00e9 de fabriquation calcination","filename":"proc\u00e9d\u00e9-de-fabriquation-calcination--scaled.jpg","filesize":401966,"url":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/proc\u00e9d\u00e9-de-fabriquation-calcination--scaled.jpg","link":"https:\/\/nanoe.com\/en\/procede-de-fabrication\/procede-de-fabriquation-calcination\/","alt":"","author":"1","description":"","caption":"","name":"procede-de-fabriquation-calcination","status":"inherit","uploaded_to":99,"date":"2020-03-20 12:37:38","modified":"2020-03-20 12:37:38","menu_order":0,"mime_type":"image\/jpeg","type":"image","subtype":"jpeg","icon":"https:\/\/nanoe.com\/wp-includes\/images\/media\/default.png","width":2560,"height":1920,"sizes":{"thumbnail":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/proc\u00e9d\u00e9-de-fabriquation-calcination--150x150.jpg","thumbnail-width":150,"thumbnail-height":150,"medium":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/proc\u00e9d\u00e9-de-fabriquation-calcination--300x225.jpg","medium-width":300,"medium-height":225,"medium_large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/proc\u00e9d\u00e9-de-fabriquation-calcination--768x576.jpg","medium_large-width":768,"medium_large-height":576,"large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/proc\u00e9d\u00e9-de-fabriquation-calcination--1024x768.jpg","large-width":1024,"large-height":768,"1536x1536":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/proc\u00e9d\u00e9-de-fabriquation-calcination--1536x1152.jpg","1536x1536-width":1536,"1536x1536-height":1152,"2048x2048":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/proc\u00e9d\u00e9-de-fabriquation-calcination--2048x1536.jpg","2048x2048-width":2048,"2048x2048-height":1536,"wide":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/proc\u00e9d\u00e9-de-fabriquation-calcination--1365x1024.jpg","wide-width":1365,"wide-height":1024,"hero":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/proc\u00e9d\u00e9-de-fabriquation-calcination--549x412.jpg","hero-width":549,"hero-height":412}}},{"timeline_title":"Step 3 : Suspension and de-agglomeration ","description":"<p><span style=\"font-weight: 400;\">The powders are put in a slurry and de-agglomerated to insure a good homogenous mix of the materials.<\/span><\/p>\n","image":{"ID":284,"id":284,"title":"mixing of dry building mixes with mixers","filename":"Mise-en-suspension-et-desagglomeration.jpg","filesize":481187,"url":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Mise-en-suspension-et-desagglomeration.jpg","link":"https:\/\/nanoe.com\/en\/procede-de-fabrication\/mixing-of-dry-building-mixes-with-mixers\/","alt":"","author":"1","description":"","caption":"S","name":"mixing-of-dry-building-mixes-with-mixers","status":"inherit","uploaded_to":99,"date":"2020-03-20 12:39:47","modified":"2020-03-20 12:39:47","menu_order":0,"mime_type":"image\/jpeg","type":"image","subtype":"jpeg","icon":"https:\/\/nanoe.com\/wp-includes\/images\/media\/default.png","width":1037,"height":691,"sizes":{"thumbnail":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Mise-en-suspension-et-desagglomeration-150x150.jpg","thumbnail-width":150,"thumbnail-height":150,"medium":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Mise-en-suspension-et-desagglomeration-300x200.jpg","medium-width":300,"medium-height":200,"medium_large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Mise-en-suspension-et-desagglomeration-768x512.jpg","medium_large-width":768,"medium_large-height":512,"large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Mise-en-suspension-et-desagglomeration-1024x682.jpg","large-width":1024,"large-height":682,"1536x1536":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Mise-en-suspension-et-desagglomeration.jpg","1536x1536-width":1037,"1536x1536-height":691,"2048x2048":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Mise-en-suspension-et-desagglomeration.jpg","2048x2048-width":1037,"2048x2048-height":691,"wide":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Mise-en-suspension-et-desagglomeration.jpg","wide-width":1037,"wide-height":691,"hero":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Mise-en-suspension-et-desagglomeration-618x412.jpg","hero-width":618,"hero-height":412}}},{"timeline_title":"Step 4 : Spray drying","description":"<p><span style=\"font-weight: 400;\">By drying the powders with the means of a spray dryer, we manage to obtain spherical granules with a tight size dispersion which insures a good flowability. During this step we do the following tests to always verify that we have the same powder quality whether it be for a small batch or bigger ones:<\/span><\/p>\n<p><span style=\"font-weight: 400;\">&#8211; Measuring the specific surface of the powder to ensure its reactivity at sintering stage<\/span><\/p>\n<p><span style=\"font-weight: 400;\">&#8211; Measuring the humidity levels, the flowability and density with a Hall apparatus<\/span><\/p>\n<p><span style=\"font-weight: 400;\">&#8211; Optical microscope observations<\/span><\/p>\n","image":{"ID":205,"id":205,"title":"close up of spary water on black background","filename":"Atomisation-s\u00e9chage.jpg","filesize":881208,"url":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Atomisation-s\u00e9chage.jpg","link":"https:\/\/nanoe.com\/en\/procede-de-fabrication\/close-up-of-spary-water-on-black-background\/","alt":"","author":"1","description":"","caption":"close up of spary water on black background","name":"close-up-of-spary-water-on-black-background","status":"inherit","uploaded_to":99,"date":"2020-03-12 16:41:57","modified":"2020-03-12 16:41:57","menu_order":0,"mime_type":"image\/jpeg","type":"image","subtype":"jpeg","icon":"https:\/\/nanoe.com\/wp-includes\/images\/media\/default.png","width":1230,"height":922,"sizes":{"thumbnail":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Atomisation-s\u00e9chage-150x150.jpg","thumbnail-width":150,"thumbnail-height":150,"medium":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Atomisation-s\u00e9chage-300x225.jpg","medium-width":300,"medium-height":225,"medium_large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Atomisation-s\u00e9chage-768x576.jpg","medium_large-width":768,"medium_large-height":576,"large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Atomisation-s\u00e9chage-1024x768.jpg","large-width":1024,"large-height":768,"1536x1536":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Atomisation-s\u00e9chage.jpg","1536x1536-width":1230,"1536x1536-height":922,"2048x2048":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Atomisation-s\u00e9chage.jpg","2048x2048-width":1230,"2048x2048-height":922,"wide":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Atomisation-s\u00e9chage.jpg","wide-width":1230,"wide-height":922,"hero":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Atomisation-s\u00e9chage-550x412.jpg","hero-width":550,"hero-height":412}}},{"timeline_title":"Step 5 : adapting the powder to your process (pressing, injection moulding, \u2026)","description":"<p><span style=\"font-weight: 400;\">In order for you to be able to use our powder without any intermediary step to adapt it to your internal process, we deliver you our powder in the format that\u2019s best adapted to your process. For instance we can deliver you the materials in the form of granules,\u00a0 redispersible powders or even as feedstock for ceramic injection.<\/span><\/p>\n","image":{"ID":204,"id":204,"title":"White plastic pellets remelt and extrusion by recycle remelt plastic machine","filename":"Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9.jpg","filesize":601842,"url":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9.jpg","link":"https:\/\/nanoe.com\/en\/procede-de-fabrication\/white-plastic-pellets-remelt-and-extrusion-by-recycle-remelt-plastic-machine\/","alt":"","author":"1","description":"","caption":"White plastic pellets remelt and extrusion by recycle remelt plastic machine","name":"white-plastic-pellets-remelt-and-extrusion-by-recycle-remelt-plastic-machine","status":"inherit","uploaded_to":99,"date":"2020-03-12 16:41:57","modified":"2020-03-12 16:41:57","menu_order":0,"mime_type":"image\/jpeg","type":"image","subtype":"jpeg","icon":"https:\/\/nanoe.com\/wp-includes\/images\/media\/default.png","width":922,"height":691,"sizes":{"thumbnail":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9-150x150.jpg","thumbnail-width":150,"thumbnail-height":150,"medium":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9-300x225.jpg","medium-width":300,"medium-height":225,"medium_large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9-768x576.jpg","medium_large-width":768,"medium_large-height":576,"large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9.jpg","large-width":922,"large-height":691,"1536x1536":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9.jpg","1536x1536-width":922,"1536x1536-height":691,"2048x2048":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9.jpg","2048x2048-width":922,"2048x2048-height":691,"wide":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9.jpg","wide-width":922,"wide-height":691,"hero":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Ajustement-des-poudres-\u00e0-votre-proc\u00e9d\u00e9-550x412.jpg","hero-width":550,"hero-height":412}}},{"timeline_title":"Step 6 : Quality control before shipping","description":"<p><span style=\"font-weight: 400;\">In order to make sure of the properties of the ceramics after sintering, we sinter a sample on which we do the following checklist on its properties:<\/span><\/p>\n<p><span style=\"font-weight: 400;\">&#8211;\u00a0 <\/span><span style=\"font-weight: 400;\">Density and shrinkage<\/span><\/p>\n<p><span style=\"font-weight: 400;\">&#8211; <\/span><span style=\"font-weight: 400;\">\u00a0Microstructure<\/span><\/p>\n<p><span style=\"font-weight: 400;\">&#8211;<\/span> <span style=\"font-weight: 400;\">Homogeneity and grain size<\/span><\/p>\n","image":{"ID":201,"id":201,"title":"Contr\u00f4le qualit\u00e9 avant livraison","filename":"Contr\u00f4le-qualit\u00e9-avant-livraison.jpg","filesize":625299,"url":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Contr\u00f4le-qualit\u00e9-avant-livraison.jpg","link":"https:\/\/nanoe.com\/en\/procede-de-fabrication\/controle-qualite-avant-livraison\/","alt":"","author":"1","description":"","caption":"S","name":"controle-qualite-avant-livraison","status":"inherit","uploaded_to":99,"date":"2020-03-12 16:36:23","modified":"2020-03-12 16:36:23","menu_order":0,"mime_type":"image\/jpeg","type":"image","subtype":"jpeg","icon":"https:\/\/nanoe.com\/wp-includes\/images\/media\/default.png","width":1200,"height":800,"sizes":{"thumbnail":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Contr\u00f4le-qualit\u00e9-avant-livraison-150x150.jpg","thumbnail-width":150,"thumbnail-height":150,"medium":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Contr\u00f4le-qualit\u00e9-avant-livraison-300x200.jpg","medium-width":300,"medium-height":200,"medium_large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Contr\u00f4le-qualit\u00e9-avant-livraison-768x512.jpg","medium_large-width":768,"medium_large-height":512,"large":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Contr\u00f4le-qualit\u00e9-avant-livraison-1024x683.jpg","large-width":1024,"large-height":683,"1536x1536":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Contr\u00f4le-qualit\u00e9-avant-livraison.jpg","1536x1536-width":1200,"1536x1536-height":800,"2048x2048":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Contr\u00f4le-qualit\u00e9-avant-livraison.jpg","2048x2048-width":1200,"2048x2048-height":800,"wide":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Contr\u00f4le-qualit\u00e9-avant-livraison.jpg","wide-width":1200,"wide-height":800,"hero":"https:\/\/nanoe.com\/wp-content\/uploads\/2020\/03\/Contr\u00f4le-qualit\u00e9-avant-livraison-618x412.jpg","hero-width":618,"hero-height":412}}}]},{"acf_fc_layout":"link","type":"primary","link":{"title":"Contact Nanoe","url":"\/en\/contact\/","target":""}}]},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v16.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<meta name=\"description\" content=\"Discover the stages in our powders&#039; 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